Systematic Introduction:
The laboratory of a clay fired brick factory is a key department in ensuring production efficiency and product quality. It provides a scientific basis for production through comprehensive testing of raw materials, semi-finished products, and finished products. Laboratory equipment includes not only electric furnace ovens and pH meters for raw material testing but also universal testing machines and hardness testers for product performance testing. These devices work together to ensure that every step from raw materials to finished products meets the highest quality standards.
Laboratory Equipment List:
1. Clay Fired Brick Experimental Extruder
2. Mixer
3. Electric Furnace Oven
4. Raw Material Testing Equipment
5. Particle Size Analyzer
6. Moisture Analyzer
7. Density Meter
8. pH Meter
9. Thermogravimetric Analyzer
10 .Hardness Tester
11. Universal Testing Machine
Importance of the Brick Factory Laboratory for Daily Production:
The brick factory laboratory plays a crucial role in daily production. It not only ensures the stability of raw material quality but also monitors and adjusts key parameters during the production process to guarantee the quality and performance of the bricks. Here are several key roles of the laboratory in brick factory production:
1. Raw Material Quality Control: The laboratory tests raw materials to ensure their chemical composition and physical properties meet production requirements.
2. Formula Optimization: With the experimental extruder and mixer, the laboratory can test and optimize the mixing ratios of raw materials to achieve the best extrusion effect.
3. Production Process Monitoring: The laboratory tests semi-finished products during the production process to monitor their quality and ensure the stability of the production process.
4. Product Performance Testing: Using equipment such as the universal testing machine and hardness tester, the laboratory can test the strength, durability, and other performance characteristics of the finished bricks.
5. New Product Development: The laboratory is an important place for the development of new brick types, materials, and processes, helping the brick factory with product innovation and market competitiveness.
| Model | Extrusion auger diameter (mm) | Maximum extrusion pressure (Mpa) | Installed power (kW) | Weight (t) | Dimension (mm) |
| VP18/15 | Φ150 | 2.5 | 4+0.55 | 0.6 | 1900×800×1600 |
| VP25 | Φ250 | 2.5-4 | 15-22 | 2.3 | 2400×1000×1400 |
Necessity of Having a Laboratory in a Brick Factory:
Having their own laboratory is essential for brick factories to ensure product quality, improve production efficiency, reduce costs, and promote technological innovation. Here are several necessities of having a laboratory:
1. Ensure Product Quality: The laboratory can conduct strict quality control on raw materials and finished products, ensuring that each batch meets quality standards.
2. Optimize Production Process: Through experiments and testing, the laboratory can help brick factories identify bottlenecks in the production process and propose improvements to increase efficiency.
3. Reduce Costs: The laboratory can help reduce waste and lower raw material costs through raw material analysis and formula optimization.
Necessity of Having a Laboratory in a Brick Factory:
4. Technological Innovation: The laboratory is an important base for the development of new products and technologies, helping brick factories maintain market competitiveness.
5. Environmental Monitoring: The laboratory can monitor emissions during the production process to ensure that the factory's activities comply with environmental regulations.
6. Staff Training: The laboratory provides a platform for staff to learn and practice, helping to improve their professional skills and knowledge.
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Autonomic Lab Brick Extruder Machine for Red Clay Brick Making Research Images
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